Custom Screws Archives - şÚÁĎÍř /category/custom-screws/ Quality Bolts, Screws, & Studs Thu, 30 Jul 2026 16:02:32 +0000 en-US hourly 1 https://wordpress.org/?v=7.0.2 /wp-content/uploads/2021/04/cropped-WG-Favicon-32x32.png Custom Screws Archives - şÚÁĎÍř /category/custom-screws/ 32 32 What Are the Different Types of Screw Heads and When Should You Use Each One? /unique-screw-head-types/ Wed, 03 Jun 2026 14:00:36 +0000 /?p=757 The post What Are the Different Types of Screw Heads and When Should You Use Each One? appeared first on şÚÁĎÍř.

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Most people think about screws in terms of size or thread, but the head design plays an equally (if not more) important role in performance.

The type of screw head determines how torque is applied, how the fastener sits within a material, and how easy it is to install or remove. All the different types have their own purpose and benefits. This article is meant to help you understand what the right screw type might be for your application.Ěý

 

Key Takeaways

  • Screw head design impacts torque transfer, installation method, and load distribution.Ěý
  • Screw heads are categorized by shape (countersunk vs. non-countersunk) and drive type (internal vs. external).
  • The wrong head type can lead to screw stripping, poor fit, or inefficient assembly.

 

Types of Screw Heads at a Glance

Type of Screw Head
Description
Common Use Case
Countersunk
Sits flush with the material surface
Furniture, finish work, visible areas
Non-countersunk
Head remains above the surface
Structural, industrial applications
Internal drive
Tools inserts into the head
Tight spaces, controlled torque
External drive
Tool grips the outside of the head
High torque, heavy-duty use

Screw head designs are engineered to optimize performance, efficiency, reliability. The different styles influence how much torque can be applied, how evenly force is distributed across the surface, how easily the fastener can be installed or removed, and whether additional components (like washers) are needed.Ěý

screw head types

Countersunk vs. Non-countersunk Screws

One of the most important distinctions in screw head design is whether the head sits flush with the surface or remains exposed.Ěý

  • Countersunk screws are designed to sit flush with or below the material surface. This makes them ideal for applications where appearance matters or where protrusions could interfere with function, such as furniture, cabinetry, or finished surfaces.Ěý
  • Non-countersunk screws sit above the surface. While they don’t offer the same clean finish, they typically provide better load distribution and are easier to install in high-strength applications. This category also encompasses the largest number of screw head types.

 

Internal vs. External Drive Screws

Beyond head shape, screws are also defined by how they’re driven.Ěý

  • Internal drive screws have a recessed slot or cavity, allowing the tool to insert into the head. These are often used in applications where space is limited or where a cleaner look is desired. The most common example is a Phillips screw.Ěý
  • External drive screws have a head that the tool grips from the outside. These are better suited for high-torque applications because they provide stronger tool engagement and reduce the risk of stripping. A common example is a square head screw.Ěý

Learn more about screw drives here >>

 

6 Common Screw Heads and When to Use Them

While there are many variations, a few screw heads are most commonly used across industrial and commercial applications.Ěý

  1. Hex Head Screws
  2. Hex Flange Screws
  3. Flat Head Screws
  4. Round and Pan Head Screws
  5. Square Head Screws
  6. Set Screws

 

1. Hex Head Screws

hex head screw

Hex head screws have a six-sided external head and are designed for use with wrenches or sockets. They are best for high-strength applications, machinery and structural assemblies, and situations requiring precise torque.Ěý

Their design allows for strong tool engagement and reliable torque transfer, making them a top choice for demanding environments.Ěý

 

2. Hex Flange Screws

hex flange screw

Hex flange screws have an integrated washer-like base under the head. This flange helps distribute load more evenly and can eliminate the need for a separate washer. They are best for high-volume assembly, automotive applications, and vibration-prone environments.Ěý

By reducing part count and improving load distribution, hex flange screws make installation more efficient.Ěý

 

3. Flat Head Screws

flat head screws

Flat head screws are a type of countersunk screw designed to sit flush with the material surface. They are commonly used in furniture and cabinetry, finish work, and other applications where a smooth surface is required. When appearance and surface continuity are more of a priority than load distribution, these are a good option.

 

4. Round and Pan Head Screws

Round and pan head screws have rounded or mushroom-shaped heads that sit above the material surface. They are used for general-purpose fastening, applications where surface contact is needed, and situations where sleek appearance is not a priority. Metalwork, woodwork, and machinery are common applications.Ěý

 

5. Square Head Screws

square head screw

Square head screws have a four-sided external head that provides strong tool engagement. They are great in heavy-duty industrial applications, fieldwork where tool slippage is a concern, and high-torque environments. Their design is especially useful in rugged settings.

 

6. Set Screws

set screw

Set screws are typically headless and fully threaded, designed to sit flush with or below the material surface. They are used for securing components like gears or pulleys onto shafts, tight or space-constrained assemblies, and applications requiring a low-profile fastener. They are super clean and unobtrusive.Ěý

 

Other Screw Considerations

Remember that screw head type is just one piece of the puzzle. Material selection, coatings, and mechanical properties all factor into overall screw performance. Here are some resources to check out related to those considerations:Ěý

 

Get the Exact Screw You Need

In many cases, standard fasteners don’t fully meet the needs of specialized applications. That’s where we come in.Ěý

At şÚÁĎÍř, we specialize in small-batch, American-made fasteners built to your exact specifications. From head style to threading and material, every detail is tailored to your application. Just send us your blueprint and we’ll get it made for you.Ěý

Get a quote for your custom fastener here or contact us with any questions at sales@wilsongarner.com.Ěý

Blog originally posted December 21, 2021; updated June 3, 2026.

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Why Are My Screws Stripping? And How to Prevent It /how-to-prevent-stripped-screws/ Tue, 12 May 2026 02:48:56 +0000 /?p=1507 The post Why Are My Screws Stripping? And How to Prevent It appeared first on şÚÁĎÍř.

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You’ve felt it before: the driver slips, the head rounds out, and the screw is now a permanent resident.Ěý

Stripped screws are one of the most common failures in mechanical assembly. The good news is that they’re also one of the most preventable failures. Whether you’re a design engineer specifying fasteners for a production run or a technician in the field, understanding why screws strip is the first step to making sure they don’t.

Key Takeaways

  • The most common cause of stripped screws is over-torquing, or applying more rotational force than the drive or thread interface can handle.
  • Material mismatches between the screw and the mating surface significantly increase stripping risk.Ěý
  • Drive type matters as much as torque value. Hex and Torx drives resist cam-out far better than Phillips.
  • Thread type selection (course vs. fine, UNC vs. metric) must match the material and application load.

The Two Types of Screw Stripping

“Stripped screw” is a catch-all term for two distinct failure modes: drive stripping and thread stripping.Ěý

Drive stripping is when the recess in the screw head (hex, square, Phillips cross, etc.) deforms and can no longer accept the driver. The screw is stuck in place, or worse, halfway engaged.

Thread stripping is when the helical threads on the screw shank, or in the mating material (nut, tapped hole), shear off. The screw spins freely and provides zero clamping force. This one is the quieter disaster because it often isn’t obvious until the joint fails under the load.

 

6 Common Causes of Screw Stripping (+ Prevention Tips)

Drive stripping and thread stripping share overlapping causes. Below are the most common ones we see and hear about.Ěý

Cause #1: Over-torquing

This is a big one. It accounts for the majority of stripped fasteners in manufacturing and field assembly alike.Ěý

Every screw has a proof load, the maximum tensile stress it can sustain without permanent deformation. When you exceed the torque that corresponds to that load, one of three things happens: the drive recess deforms, the threads yield, or the shank fractures. None of these are good outcomes.Ěý

The root problem is typically one of these:Ěý

  • No torque spec defined. “Tighten until snug, then a little more” is an invitation to strip.
  • Air tools without torque limiters. A ½” impact wrench doesn’t know or care about your M6 socket head.Ěý
  • Incorrect torque values for material pairing. Published torque specs assume full thread engagement in a steel tapped hole. Into aluminum, soft plastics, or thin sheet metal, those numbers will strip every time.Ěý

Understanding how torque and tension relate is foundational here. As torque increases, tension in the joint increases, and exceeding the fastener’s proof load is where stripping begins. Friction is the wild card in that relationship. Coatings, lubricants, surface finish, and thread fit class all shift the torque-tension curve, which is why a spec pulled from a reference chart may not match your actual joint conditions.Ěý

How to Prevent Over-torquing

Use a calibrated torque wrench or a torque-limiting driver. Always verify that your torque spec accounts for both the fastener material and the mating material. If you’re driving into anything softer than the fastener itself, reduce your target torque accordingly. You can also consider thread inserts (helicoils) to restore effective thread strength in soft materials.Ěý

Cause #2: Drive and Tool Fit

A stripped Phillips head isn’t always a fastener quality problem, but a tool fit problem.Ěý

Cam-out, the phenomenon where a driver “climbs out” of the recess under torque, occurs in Phillips heads due to the angled contact surfaces, which can create an axial force pushing the drive out as torque increases. There’s an ongoing debate whether this was an intentional design feature in the original Phillips patents, but the practical reality is the same regardless: the tapered geometry of the Phillips recess makes it prone to cam-out, especially when bit fit is imperfect or torque is high. Later designs like and were developed specifically to reduce or eliminate this tendency.Ěý

Drive bit wear is underappreciated. A worn #2 Phillips bit is functionally closer to a #1. The contact area shrinks, the point pressure increases, and cam-out happens earlier and earlier until the head is wallowed out.Ěý

Here’s a comparison of drive systems and their estimated cam-out resistance and torque transfer levels.

Drive Type
Cam-Out Resistance
Torque Transfer
Best Use Case
Slotted
Very low
Low
Low-torque, cosmetic
Phillips
Low
Moderate
General assembly, light-duty
Pozidriv
Moderate
Moderate
European assembly standards
Heck Socket (Allen)
High
High
Mechanical/structural (every IKEA fastener ever made)
Torx (Star)
Very high
Very high
Automotive, electronics, structural
Hex External
Very high
Very high
Heavy structural, high-torque
Square (Robertson)
High
High
Woodworking, cabinet assembly

At şÚÁĎÍř, we manufacture screws with hex, square, hex flange, and other external drive heads — drive types chosen specifically because they offer superior torque transfer and cam-out resistance compared to internal cross-recess designs.Ěý

How to Prevent Drive and Tool MisFit

Match the drive type to the application torque and reuse cycle expectations. For anything structural or subject to vibration, Torx or hex heads are strong defaults. Also, replace driver bits on a schedule, not just when they visibly look bad. Bits are cheap. Stripped socket heads can be expensive problems.Ěý

Cause #3: Materials Mismatch Between Fastener and Mating Surface

Consider your hardness differential. A fastener should always be equal to or harder than the material it’s threading into — never softer. When this hierarchy is violated, the fastener threads deform under load rather than cutting cleanly or seating firmly.Ěý

The classic failure here is a hardened steel screw driven into an aluminum casting, stripped because the torque spec for steel was applied without adjustment, and the aluminum threads gave out.Ěý

The less-obvious failure here is a stainless steel fastener in a stainless steel tapped hole, galled together under torque until neither the threads nor the hole are usable.

As our fastener hardness resources explain, hardness and tensile strength are directly correlated in carbon and alloy steels, and material choice between carbon steel, alloy steel, and stainless carries significant performance implications that go well beyond simple corrosion resistance.Ěý

Material hardness reference for common fastener materials:

Material
Approx. Vickers Hardness
Notes
Grade 2 Steel
140-180 HV
Low-carbon, general purpose
Grade 5 Steel
250-280 HV
Medium-carbon, structural
Grade 8 Steel
320-370 HV
HIgh-carbon, high-strength
Stainless Steel
160-200 HV
Corrosion-resistant; galling risk
Aluminum
60-80 HV
Always softer than steel
Brass
80-150 HV
Electrical/plumbing; never overtorque
Titanium
320-380 HV
High strength-to-weight; aerospace

How to Prevent Material Mismatches

Specify fastener material based on what you’re threading into, not just what the fastener itself needs to withstand. If you’re threading into aluminum repeatedly, use a thread insert. If you’re using stainless into stainless, apply anti-seize compound and reduce your torque by around 25-30%.

Cause #4: Wrong Thread Type for the Application

Many engineers default to whatever thread standard their industry typically uses, which is okay… until it isn’t.Ěý

Our thread type guide covers this in detail, but here’s the short version:Ěý

Coarse threads (UNC, ISO metric coarse) have a larger pitch, faster engagement, more tolerance for dirty or damaged holes, and more shear strength in soft materials. They are the default choice for most structural applications.Ěý

Fine threads (UNF, ISO metric fine) have a smaller pitch, greater thread engagement per unit length, better vibration resistance, and more tension strength in hard materials. They are preferred in aerospace, automotive, and other high-precision applications.Ěý

A common mistake, however, is specifying fine threads in a soft material (aluminum, plastics, magnesium castings) where the thin thread flanks simply shear under load. Coarse threads displace more material and create a stronger grip in these situations.Ěý

Thread engagement length also matters. The general rule of thumb is a minimum engagement length of 1x the nominal diameter for steel, 1.5x for aluminum, and 2x for soft materials like plastics. If your tapped hole is shallower than this, thread stripping is just a matter of time.Ěý

How to Prevent Thread Type Errors

Don’t borrow thread specs from a similar application without checking the mating material. A fine-thread fastener that works beautifully in a steel weldment will strip an aluminum casting at 60% of its rated torque.Ěý

Cause #5: Incorrect Pilot Hole or Thread Engagement

An undersized pilot hole increases thread forming force, which can either split the parent material or strip the fastener shank. An oversized pilot hole reduces thread engagement percentage, which drops the thread strip load proportionally.Ěý

Target thread engagement (the length or percentage of threads in contact between a fastener and a mating part — e.g., nut or tapped hole) is 75%. This is the industry standard sweet spot. It maximizes holding strength without making assembly excessively difficult or increasing thread forming forces to the point of failure. Below 60% engagement, you’re leaving meaningful clamping force on the table. Above 85%, you’re adding assembly risk with diminishing returns.

How to Prevent Incorrect Pilot Hole and Thread Engagement Percentages

Use the correct tap drill size for your thread standard and material. Don’t assume a “close enough” drill size will work. In CNC production environments, monitor drill wear because a worn tap drill can undersize the hole progressively, and the resulting over-engagement can strip screws in a pattern that looks random until you measure.Ěý

Cause #6: Vibration and Dynamic Loading Without Locking Features

A fastener that is correctly torqued at installation can loosen and eventually strip under cyclic loading. Vibration causes small relative motion between the threads and the bearing surfaces, which gradually reduces clamp force. Once clamp force drops below a threshold, the fastener is partially engaged, and any subsequent attempt to re-torque to the original spec can strip the thread.Ěý

How to Prevent Vibration and Dynamic Loading Failures

For vibration-prone applications, use appropriate locking features. You can learn the pros and cons of many of the most popular ones in this article. Also, specify the correct locking mechanism for your re-serviceability requirements.

Screw Stripping Prevention Checklist

Tried Everything and Still Troubleshooting a Stripped Screw Problem?

Most stripped screw failures aren’t random. They follow a pattern: the same joint, the same location, the same point in the assembly process, etc. When stripping is repeatable, it’s diagnostic. Something in the spec is wrong, whether it be the torque value, the thread engagement depth, the drive type, the material pairing, or some combination of all of them.Ěý

If you’ve worked through the checklist above and you’re still not sure — or if you’re sourcing a fastener for a new application and want to get the spec right the first time — our team can help. We’ve been manufacturing custom bolts, screws, and studs in Harrison Township, MI, for over 70 years. Fasteners are what we do, so if you need help troubleshooting something or making something new, let us know here.

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A Close-Up Look at the Anatomy of a Screw /anatomy-of-a-screw/ Tue, 25 Jul 2023 18:21:02 +0000 /?p=1140 Whatever your engineering or manufacturing application is, it’s likely that you’re well-acquainted with screws of various types. However, as often as you may have used screws, you may still be unfamiliar with their components.Ěý Understanding key screw components is essential when you have to decide which type of screw to employ for a specific function. ... Read more

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Whatever your engineering or manufacturing application is, it’s likely that you’re well-acquainted with screws of various types. However, as often as you may have used screws, you may still be unfamiliar with their components.Ěý

Understanding key screw components is essential when you have to decide which type of screw to employ for a specific function. And when there are so many options available, that understanding becomes even more important.Ěý

This article will help, as it outlines the anatomy of a screw and describes the various types, styles, and functions of each part.

The 5 Key Parts of a Screw

Screws consist of five key components: head, shank, threads, drive, and tip. Below is a diagram that shows where each component is located, followed by descriptions of their core functions.

5 key parts of a screw

1. Head

The head of a screw is its topmost part and serves as the primary contact point for tools during installation. There are many different types of screw heads and drive types (which we’ll cover later in the article).

You can also categorize screw heads by being countersunk or non-countersunk. Countersunk is when the head rests evenly with the material surface after installation. Non-countersunk is when the head protrudes the material surface after installation, leaving the head exposed.

Regardless of which you select, your choice of screw head is critical, as it determines the tool required for installation/removal and impacts efficiency, torque transmission, and installation/removal accessibility.Ěý

2. Shank

The shank refers to the main body of the screw, which connects the head to the tip. It has a pivotal role in determining the screw’s load-bearing capacity and resistance to shear forces. The shank’s length and diameter vary depending on the application, ensuring optimal strength while considering space constraints. Additionally, the shank may feature unthreaded portions, known as the shoulder or body, for specialized applications.

3. Threads

Threads are the distinctive ridges spiraling around the shank of a screw, responsible for creating a strong and secure connection. They engage with the mating surface, generating friction and preventing the screw from loosening under load.Ěý

There are various standards used to define thread characteristics. In the United States, we most commonly use the Unified Thread Standard (UTS), which is controlled by the American Society of Mechanical Engineers (ASME). UTS dictates standards only for inch threads, not metric.Ěý

Some of the most popular UTS thread series are UNC, UNF, and 8-UN. They each have different thicknessesĚý— from fine to coarse —Ěýand, therefore, different performance capabilities.Ěý

Want to read more about fastener threads? Jump to this article.Ěý

4. Drive

The drive is what determines which type of screwdriver or fastening tool must be used to install and remove a screw. There are two main types:Ěý

  • Internal drives require a tool that inserts into the screw head, like a screwdriver. Phillips, slotted, and socket heads are some internal drive examples. Here’s a photo of a wood screw with one. We don’t manufacture these here, but it’s a good example of an internal drive:Ěý

internal drives

  • External drives require a tool that wraps around the screw head, like a wrench. Hex, hex flange, and square heads are some external drive examples. Here’s a photo of one:Ěý

external drives

5. Tip

Located at the opposite end of the head, the tip, or point, initiates contact with the material being fastened. Different point designs cater to specific applications.Ěý

For instance, self-drilling tips enable screws to penetrate metal without the need for pre-drilling, saving time and effort. Self-tapping tips create their own threads in materials like wood or plastic. Sharp tips are ideal for precise placement in delicate applications.

Some screws don’t have tips or points but rather a blunt end. These are more common in the manufacturing space and are generally used with a pre-tapped hole.

Other Good-to-Know Information şÚÁĎÍř Screws

Besides the anatomy of a screw, there are a few other things to keep in mind before deciding what is best for your application.Ěý

The Difference Between a Screw and a Bolt

It’s common for people to misunderstand the differences between bolts and screws or not realize that one exists in the first place. But there are differences — it just depends on who you ask.Ěý

In this previous article of ours, we discuss one government agency’s opinion on the matter and give some qualifying criteria that set the fasteners apart.

Measuring Screws

The key to measuring screws is knowing the key components and measurement terminology. If you’ve read through this article up until now, you’ve already familiarized yourself with one set of that information.Ěý

Next up is measurement terminology. Here’s the most important of it.Ěý

measuring screws

  • Screw length: The distance from the flat part of the head to the point or blunt end of the screw.Ěý
  • Major diameter: The distance from the crest (top) of the thread on one side to the crest of the thread on the other side.
  • Minor diameter: The distance from the root (bottom) of the thread on one side to the root of the thread on the other side.
  • Pitch diameter: The diameter of a theoretical cylinder that exists halfway between the major and minor diameters.Ěý
  • Nominal major diameter: The estimated major diameter. It’s just the major diameter, rounded up or down to the nearest whole number.
  • Thread pitch: The distance from a point along one thread to the same point on the next thread.

Learn more about this terminology and how to measure screws in this article.

For Custom Screws Manufactured to Your Specs, Contact Us.

Looking for a special screw? We’re here to help. Check out our custom fastener manufacturing capabilities sheet to see if your screw specifications are in our wheelhouse, then request a quote from us to get your project started.

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Capabilities of a Custom Fastener Manufacturer /custom-fastener-manufacturer-capabilities/ Thu, 05 Jan 2023 16:56:11 +0000 /?p=1037 At şÚÁĎÍř, we’re a leading manufacturer of American-made custom fasteners. But if you know anything about the fastener industry, you know that the word “custom” can mean different things to different people and different situations. So, what are those differences, and what exactly does “custom fastener” mean to us? This article will fill you in. ... Read more

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At şÚÁĎÍř, we’re a leading manufacturer of American-made custom fasteners. But if you know anything about the fastener industry, you know that the word “custom” can mean different things to different people and different situations.

So, what are those differences, and what exactly does “custom fastener” mean to us? This article will fill you in.

What Are Custom Fasteners?

Custom fasteners are any fasteners that are manufactured to customer specifications. They don’t follow a standard design, which makes them hard to find in the general fastener marketplace. Specifications can be made for several characteristics, including part, size, head style, material, coating, and more.

Custom fasteners are also commonly referred to as special fasteners, specialty fasteners, and per-spec fasteners.

RELATED: Need a specialty bolt, screw, or stud? şÚÁĎÍř can help.

Custom Fastener Manufacturer Capabilities

“Custom” can mean a number of things, depending on which engineer, designer, or manufacturer you ask. But since the word “custom” can be so broad, it’s important to understand that every manufacturer will be limited to some extent by their capabilities.

As an example of what that may look like, we’ll list some of our custom fastener manufacturing capabilities. We specialize in limited-run, special parts made to the highest quality. However, we are limited by our size and equipment to a relatively small scope of parts. Please keep in mind that this is just what we can do; other manufacturers may be able to make more, less, or different parts.

Parts Capabilities

We can manufacture the following fastener types:

Head Style Capabilities

We can manufacture parts with the following head styles:

We can also manufacture these head styles, but only with one particular part number:

  • T-bolts (7069543)
  • 12 point (9338540-2)

Size Capabilities

Our size capabilities vary depending on the type of fastener you’re looking for. Here are the size specifications we can handle, categorized by type.

Bolts & Screws

Diameters

  • M5 – M30
  • ¼” – 1 ¼”

Lengths

  • Diameters up to 5/16” = 6” maximum length
  • Diameters ⅜” or more = 8” maximum length

Place Bolts

Diameters

  • M8 – M20
  • ¼” – 1”

Lengths

  • Diameters up to 5/16” = 6” maximum length
  • Diameters ⅜” or more = 8” maximum length

Wheel Studs

Diameters

  • M8 – M30
  • 5/16” – 1 ⅛”

Material Capabilities

We specialize in the manufacturing of alloy steel and carbon steel fasteners. We do not manufacture parts with stainless steel or super alloys like Monel and Inconel.

How the Custom Fastener Manufacturing Process Works

Again, the custom fastener manufacturing process may look different depending on which manufacturer you choose to work with. Here’s a general idea of what our processes are like for customers who know the exact part they need and for customers who aren’t 100% sure of what they need yet.

Custom Fastener Manufacturing for a Known Part

Most of the time, a customer comes to us knowing exactly the part they need. An engineer or designer has determined the part that’s needed and what its specifications are. They’ve already drawn the blueprints for it.

At that point, they’ll submit an RFQ and blueprint to our team, which also states the number of parts that are needed. We’ll review it to make sure it’s in our wheelhouse of capabilities. If it is, we’ll send a quote out, and if the customer chooses to place the order, we run the job.

If the part is not within our wheelhouse of capabilities, we’re happy to refer the customer to a different manufacturer who will be able to help.

Custom Fastener Manufacturing for an Unknown Part

Occasionally, a customer will come to us without knowing the exact part they need. While we don’t have an engineering team on staff to design the part for them, we’re more than happy to offer recommendations based on the part’s intended application. We can also make suggestions to help make things easier and more affordable.

Some example recommendations we’ve made in the past include:

  • Certain lengths are standard for certain diameters, and fitting within those standard dimensions can make the manufacturing and installation process much easier.
  • We have existing tooling for some parts, so if the customer can work within the tooling we have, they won’t be charged for new tooling.
  • Some fastener coatings are cheaper and easier to source than others.

If the part with all of its recommendations is something we can manufacture, we talk quantities, pricing, and lead times and send a quote out. If the quote is signed, we run the job.

It’s important to note that this is an instance where ordering in a limited-run quantity is especially helpful. Because we can make fasteners in limited-run quantities, customers can mitigate risk by ordering a smaller “trial run” before committing to high production volumes.

And, of course, if the part’s design isn’t within our wheelhouse of capabilities, we’re happy to refer the customer to a different manufacturer who can help them.

şÚÁĎÍř: Your Trusted Source for Custom Bolts, Screws, and Studs

şÚÁĎÍř is an American manufacturer of limited-run, hard-to-find, custom fasteners. Our jobs are manufactured to customer specifications and cold-formed for durable, high-quality results.

If you need a custom bolt, screw, or stud for your project, we’re your top-choice manufacturer. Send us your ideas or blueprints, and we’ll be happy to discuss how we can help bring them to life.

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Hex Cap Screws vs. Hex Bolts: What’s the Difference? /hex-cap-screws-vs-hex-bolts-whats-the-difference/ /hex-cap-screws-vs-hex-bolts-whats-the-difference/#comments Thu, 15 Sep 2022 19:05:39 +0000 /?p=961 The post Hex Cap Screws vs. Hex Bolts: What’s the Difference? appeared first on şÚÁĎÍř.

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Hex head cap screws and hex bolts. They look similar, and their names sound similar —Ěýbut they’re different. How? Find out below.

What’s the Difference Between Hex Head Cap Screws and Hex Bolts? Definitions From ASME B18.2.1

It’s tricky to tell the difference between a hex head cap screw and a hex bolt. In fact, the topic falls squarely into the “depends on who you ask” category, right alongside the differences between generic bolts and screws.

However, there are a few manufacturers and industry organizations that have provided their expert opinion here. One explanation we like best is from The . It’s just one of the many specifications that address this subject, but it’s pretty common, thorough, and simple to understand.

What Are Hex Head Cap Screws?

According to ASME B18.2.1, screws are externally threaded fasteners capable of being inserted into holes in assembled parts, mating with preformed internal threads, forming their own internal threads, and being tightened or released by torquing their heads.

Hex head cap screws are a particular type of screw with a hexagon-shaped head designed to be inserted into a pre-tapped hole. They typically have diameters between ÂĽ – 1 ½”, can be partially or fully threaded, and are available in a variety of grades.

Hex head cap screws are most commonly used in automotive and heavy machinery applications.

Hex Head Cap Screw Diagram

What Are Hex Bolts?

According to ASME B18.2.1, bolts are externally threaded fasteners designed for insertion through holes in assembled parts. They’re usually meant to be tightened or released by torquing a nut.

Hex bolts are a particular type of bolt with a hexagon-shaped cap on one end. They’re intended to be paired with a nut. They typically have diameters between ÂĽ – 1”, can be partially or fully threaded, and are available in a variety of grades.

Hex bolts are most commonly used in construction and heavy machinery applications.

 

Hex Bolt Diagram

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Physical Differences Between Hex Head Cap Screws and Hex Bolts, According to ASME B18.2.1

Now that we’ve proposed some basic definitions of hex head cap screws and hex bolts, let’s take a look at some of the more prominent differences in their physical features and performance.

Washer Face

Hex head cap screws have a washer face under their heads.

Hex bolts do not have a washer face.

Bearing Surface

In this spec, hex head cap screws have a maximum measurement of total bearing surface runout, which varies based on nominal size and diameter.

For hex bolts, this spec only dictates that a hex bolt’s diameter must be perpendicular to the axis of the body with a tolerance of 3° for 1” size and smaller, and 2° for greater than 1”.

Tolerance & Body Diameter

In general, hex head cap screws are a little more refined and precise than hex bolts. They have tighter tolerances across the board, no matter the size of the part. For example, the minimum body diameter for a ¼” nominal size hex head cap screw is 0.245” and the maximum is 0.250” —Ěýa 0.005” difference.

Hex bolts have “looser” tolerances and are a bit more lenient in this sense. For example, the minimum body diameter for a ¼” nominal size hex bolt is 0.237” and the maximum is 0.260” —Ěýa 0.023” difference.

Material & Grade

Unless otherwise specified, hex head cap screws made of steel should comply with , , or . Hex head cap screws made of stainless steel should comply with .

Hex bolts made of steel should comply with unless otherwise specified. For more information on different bolt grades and their applications, check out this blog.

Again, it’s important to remember that this is just one specification’s definition of the difference between hex head cap screws and hex bolts. Depending on what spec you look at, you may be presented with a different answer to this question.

Get Specialty Bolts, Screws & Studs at şÚÁĎÍř

Need hex head cap screws or hex bolts? At şÚÁĎÍř, we can manufacture both according to your specifications. Our team specializes in per-spec, limited-run fastener solutions for a range of industrial applications. Contact us online to learn more about how we can help you.

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A Guide to Fastener Terminology /guide-to-fastener-terminology/ Sun, 10 Apr 2022 14:00:52 +0000 /?p=859 Trying to determine the right fastener for your application, but getting lost in all the jargon and technical specifications that are out there? Trust us, you’re not the only one. The fastener industry can be complicated, especially if you need a part that’s more specialized than your typical Phillips-head screw. There are a ton of ... Read more

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Trying to determine the right fastener for your application, but getting lost in all the jargon and technical specifications that are out there? Trust us, you’re not the only one.

The fastener industry can be complicated, especially if you need a part that’s more specialized than your typical Phillips-head screw. There are a ton of new, technical terms to learn —Ěýbut we’ve got you covered. Here’s a glossary-style list with some of the most important fastener terms and abbreviations you need to know.

A Guide to Fastener Terminology

Below is a list of about 50 different fastener terms and abbreviations, which are categorized into five different sections: types, manufacturing processes, measurement, testing, and standards and specifications.

While this is by no means a complete list of all the fastener terminology out there, it’s a good starting point for some of the most common terms to know going into your project.

If you have a question about a term or concept that isn’t defined on this list, don’t hesitate to reach out to us! We’re happy to help. Also, be sure to browse the links associated with some of these terms, as they’ll lead you to our articles with more information regarding each subject.

RELATED: Need a specialty bolt, screw, or stud? şÚÁĎÍř can help.

Fastener Types

Bolt – An externally threaded fastener designed for insertion through holes in assembled parts. It’s normally intended to be tightened or released by torquing a nut.

Countersunk – Used to describe a fastener head that rests evenly with or below the material surface after installation. The design tapers toward the fastener shank, allowing the head to essentially “sink” into the surface.

Carriage bolt – A type of bolt with a threaded bar and a domed, enlarged head on one end that’s designed to keep the bolt from pulling through.

External drive – A fastener head that requires a tool, like a wrench, to wrap around the head for installation and removal.

External thread – Threading on the outside of a cylindrical fastener.

Head style – The type of head or top on a fastener, such as a round or hex head style.

Hex head – A fastener head with six vertical sides and a flat bearing surface.

Hex flange head – A fastener head with six vertical sides that expand out to a flat, washer-like bearing surface at the bottom.

Internal drive – A fastener head that requires a tool, like a screwdriver, to be inserted within the head for installation and removal.

Internal thread – Threading on the inside of a cylindrical, holed fastener.

MS fastener – Abbreviation for “mil-spec” or “military specification.” It’s a type of fastener that’s designed and maintained by the United States Military.

Non-countersunk – Used to describe a fastener head that protrudes from the material surface after installation, leaving the head fully exposed. The design includes a narrow shank that’s topped with an abrupt, wide head.

Place bolt – A self-locking, free-spinning hex head bolt that prevents loosening due to vibration. It offers up to seven times more vibration resistance than a conventional hex head cap screw.

Screw – An externally threaded fastener designed for insertion through holes in assembled parts, mating with a preformed internal thread, or forming their own thread. It’s tightened and released by torquing a head.

Specialty fastener – A fastener that’s designed and manufactured for a certain industry, application, or material. It’s made with unique specifications that set it apart from common fasteners you’d find at a hardware store or use in a widely practiced application.

Stud – An externally threaded fastener that typically looks like and operates as a threaded bar. It’s commonly used to join two components with internally threaded holes together

Washer – A thin plate with a hole in the middle, which is used to distribute the load and increase the bearing surface of a threaded fastener.

Fastener Manufacturing Processes

Cold forming – Also known as cold heading, this is a process of forming a fastener without heating up the material. It’s usually accomplished by striking or pressing the material within a form, or die, to create a part with desired specifications.

Fastener coating – A chemical that’s applied to the exterior of a fastener to improve its performance and longevity (e.g. zinc phosphate, cadmium electroplate, etc.)

Short-run production – Also known as limited-run production, this is a process in which a manufacturer accepts and fulfills orders involving relatively small quantities of product. At şÚÁĎÍř, we use short-run production to manufacture specialty fasteners in smaller quantities.

Thread cutting – The process of producing external threads on a fastener by cutting away, or removing, material from a round bar.

Thread rolling – The process of producing external threads on a fastener by rolling it through a set of threading dies that displace the material to form threads, without removing any material or changing its grain structure.

FastenerĚýMeasurement

Body diameter – The diameter of the body (or smooth part) of the fastener, which is generally located above the threads.

Major diameter – The largest diameter of a fastener thread. It’s measured from the crest (top) of a thread on one side to the crest of a thread on the other side.

Minor diameter – The smallest diameter of a fastener thread. It’s measured from the root (bottom) of a thread on one side to the root of a thread on the other side.

Nominal diameter – This is shorthand for “nominal major diameter” —Ěýand, in most cases, “nominal” just means “basically.” So it’s an estimated major diameter.

Pitch – The distance from a point along one thread to that same point on the next thread. You can measure pitch from the crest, the trough, or any point in between.

Pitch diameter –Ěý The diameter of a theoretical cylinder that exists halfway between the major and minor diameters.

TPI – Abbreviation for threads per inch. As the name suggests, it’s calculated by counting the number of thread peaks along a 1-inch length.

UNC – Abbreviation for Unified National Coarse thread. It’s the United States’ standard for fasteners with coarse threads. Coarse threads are bigger, and there are therefore fewer of them on a fastener.

UNF – Abbreviation for Unified National Fine thread. It’s the United States’ standard for fasteners with fine threads. Fine threads are smaller, and there are therefore more of them on a fastener.

Fastener Testing

Bearing surface testing – Fastener testing method that measures how much the amount of surface area and roughness of the bottom of the fastener head or washer will affect friction.

Coefficient of friction – Fastener testing method that measures the kinetic and static resistance of the surfaces of a bolted joint as it’s being tightened.

Hardenability testing – The testing of a material that provides data on the changes in hardness of a material as it’s heated to various temperatures.

NSS testing – Abbreviation for neutral salt spray testing. It’s a fastener testing method that measures corrosion resistance by inserting it in a test chamber with salt spray for a specified number of hours.

Proof load – The minimum amount of force a fastener must be able to withstand for a given amount of time without experiencing permanent deformation.

Tensile strength – The maximum force that a fastener can withstand before fracturing.

Torque-tension testing – Fastener testing method that measures the input torque required for a bolted joint to achieve a specified tension.

Yield strength – The load that’s carried at the point where a fastener experiences permanent deformation.

Fastener Standards and Specifications

ASME – Abbreviation for The American Society of Mechanical Engineers. It’s an organization that creates quality standards for five main industries: bioengineering, robotics, clean energy, manufacturing, and pressure technology.

ASTM – Abbreviation for The American Society for Testing and Materials. It’s an organization that created one of the first quality standards sets, and it now focuses on six types of standards related to the manufacturing process: test method, specification, classification, practice, and guide and terminology.

DIN – Abbreviation for Deutsches Institut fĂĽr Normung, or the German Institute for Standardization. It’s an organization that creates quality standards, but many of those standards have been outright replaced by ISO standards.

IATF – Abbreviation for The International Automotive Task Force. It’s an organization of automotive manufacturers and their trade associations —Ěýall of who work to provide consistent quality management standards for automotive suppliers worldwide.

ISO – Abbreviations for The International Standards Organization. It’s an organization that establishes widely used standards for a multitude of manufacturing applications. It’s by far the most common standard for establishing an overreaching quality management system (QMS).

Grade – A set of characteristics, defined by a standard, that determines the material, hardness, and strength of a fastener. Many standards require distinct head markings to make the grades easier to identify.

Property class – The metric equivalent to the standard (or inch) term “grade.”

QMS – Abbreviation for quality management system. It outlines all the policies and procedures put in place by a company to ensure that its products and services meet customer requirements.

SAE – Abbreviation for The Society of Automotive Engineers. It’s a United States-based organization that’s composed of automotive and aerospace engineers, and that creates its own quality standards for manufacturing applications.

Have More Questions on Fastener Terminology? Contact Us.

The fastener industry can get a bit technical and confusing —Ěýbut by working with şÚÁĎÍř, it doesn’t have to be. Our specialty fastener experts are here to help you decipher the details and find the right solution for your application. Contact us to learn more about our products, processes, and how we can best support you.

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How to Measure Screws /how-to-measure-screws/ Mon, 04 Apr 2022 14:30:56 +0000 /?p=858 Screws are externally threaded fasteners designed to be inserted into holes in assembled parts, mate with a preformed internal thread, or form their own thread. In most cases, different types of screws are defined by the material they’re intended to be drilled into,Ěýwhich makes it fairly simple to determine which kind you’ll need for your ... Read more

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Screws are externally threaded fasteners designed to be inserted into holes in assembled parts, mate with a preformed internal thread, or form their own thread. In most cases, different types of screws are defined by the material they’re intended to be drilled into,Ěýwhich makes it fairly simple to determine which kind you’ll need for your application.

However, screw type is just one part of the process. You’ll also need to determine the right screw size, which can be a bit trickier if you’re not sure which metrics to look for. Here are some screw size measurement tips to get you started.

How to Measure Screws

Arguably, the most challenging part about measuring screws is knowing the right screw components and terminology. We’ll walk through some of the key screw measurements and how to get them below.

Screw Length

The most simple screw measurement to understand and remember is length. In the most basic sense, screw length is determined by measuring the distance from the flat part of the head to the tip or blunt end of the screw.

However, the variety of unique screw head types makes this measurement a bit more complex. While many screw heads are flat on the bottom, there are others designed differently. Here’s an overview of some of the different screw head types and how to measure screw length with each of them:

  • Screws that are flat on the bottom of the head (non-countersunk) – Length is measured from the flat bottom of the head to the tip or blunt end of the screw
  • Screws that are flat on the top of the head (countersunk) – Length is measured from the flat top of the head to the tip or blunt end of the screw.
  • Screws with oval heads – These are the exception because there’s no flat side on the screw head. Therefore, the length of oval head screws is measured from the widest point of the head to the tip or blunt end of the screw.

Major Diameter vs. Minor Diameter vs. Pitch Diameter vs. Nominal Diameter

Yup, four different diameters —Ěýand they’re all important. Here’s the breakdown of what each means:

  • Major diameter – This is the largest diameter of a screw’s thread. It’s measured from the crest (top) of the thread on one side to the crest of the thread on the other side.
  • Minor diameter – This is the smallest diameter of a screw’s thread. It’s measured from the root (bottom) of the thread on one side to the root of the thread on the other side.
  • Pitch diameter – This is the diameter of a theoretical cylinder that exists halfway between the major and minor diameters. From a practical standpoint, you probably wouldn’t measure the pitch diameter on a finished part, but rather use that information to roll threads on a new one.
  • Nominal diameter – This is shorthand for “nominal major diameter” —Ěýand, in most cases, “nominal” just means “basically.” So it’s an estimated major diameter. For example, instead of referring to a major diameter of M13.962, many would rather round up and refer to a nominal diameter of M14.

So there are really only three important diameters, and a fourth shorthand term that just makes it easier to refer to one of them. But by understanding all of them, you’ll be able to measure your screw’s width with precision. This is an important step in ensuring your part will fit in whatever machine or material you’re drilling it into.

RELATED: Need a specialty bolt, screw, or stud? şÚÁĎÍř can help.

Thread Pitch

Thread pitch is the distance from a point along one thread to that same point on the next thread. You can measure thread pitch from the crest, the trough, or any point in between.

For metric parts, this is measured in millimeters, and there’s a general rule to remember: bigger pitches mean coarser threads, and smaller pitches mean finer threads. This is important to keep in mind when you’re thinking about things like screw strength and ease of installation.

For inch parts, the thread pitch is measured in the number of threads per inch, or TPI. You simply count how many threads there are along a 1-inch length of the screw. This means that screws with less TPI have coarser threads, and screws with more TPI have finer threads —Ěýand, similar to the metric system, these are important things to consider about screw strength and ease of installation.

Standard inch thread pitch measurements can be classified in terms of their Unified Screw Thread System grouping. These are the two most common groupings:

  • Unified National Coarse (UNC) – coarser pitches with deeper threads
  • Unified National Fine (UNF) – less thread depth and larger tensile stress area

How to Determine the Right Screw Size for Your Application

Now you know the basics of how screws are measured. Want to go a step further and determine the right screw size for your application? Here are some starting points.

You need a screw that’s length and width will work with the material you’re placing it in, and that can support the load you need it to without deforming. Therefore, you should use the length and width measurements defined above (length, various diameters) to determine the right size screw you’ll need —Ěýall while keeping thread pitch, and how that can affect screw and application performance, in mind.

If you need help, or you can’t find the screw size you’re looking for, talk to a specialty fastener manufacturer you can trust. At şÚÁĎÍř, we can provide a specialized solution that meets your unique size, material, and/or strength specifications. We’re proud to manufacture specialty fasteners according to customer-specified blueprints and in short-run quantities, so you can get exactly what you need, in the exact quantity you need it. To get started, give us a call at (800) 656-2658 or contact us online.

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How Many Types of Fasteners Are There? /how-many-types-of-fasteners-are-there/ Tue, 05 Oct 2021 14:45:43 +0000 /?p=661 Fasteners are pieces of hardware used to mechanically affix two or more objects together — and there are a lot of them. From screws to clips to rivets and beyond, the list of fastener types is astoundingly long. Further yet, each type of fastener also has a multitude of subtypes that each lend themselves toward ... Read more

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Fasteners are pieces of hardware used to mechanically affix two or more objects together — and there are a lot of them. From screws to clips to rivets and beyond, the list of fastener types is astoundingly long. Further yet, each type of fastener also has a multitude of subtypes that each lend themselves toward unique applications.

The bottom line is, if we were to write about all the types of fasteners available, our fingers may just fall off. So in this article, we’ll be focusing on just three of the more commonly used fasteners: bolts, screws, and studs.

3 Common Types of Fasteners

Bolts, studs, and screws are just a few of the many types of fasteners out there. They can also be some of the trickiest to distinguish from each other. In terms of both appearance and function, their differences are often pretty unclear and ambiguous, especially when you mix in each type of fasteners’ various subtypes. Below, we’ll provide you with some general guidelines to understand what each type of fastener is, what it’s used for, and how it’s different from the rest.

1. Bolts

Bolts are externally threaded fasteners designed for insertion through the holes in assembled parts. They’re incredibly versatile fasteners, and they’re known for their holding strength and durability. They also allow for easier assembly and disassembly when needed.

Normally, bolts are intended to be tightened or released by torquing a nut, not a head. However, some subtypes do have heads on them and are used for different purposes. Amongst many others, some common bolt subtypes include:

  • Carriage bolt – A type of bolt with a threaded bar and a domed, enlarged head on one end that is designed to keep the bolt from pulling through. It’s generally recommended for applications that involve attaching wood to metal.
  • Hex bolt – A type of bolt that has a six-sided hex cap on one end. It’s intended to work with a nut and is commonly used in construction and heavy machinery applications.
  • Flange bolt – Also called a hex flange, it’s a type of bolt that has a washer on the underside of a hex head, which helps distribute the force from a bearing load more efficiently. It’s commonly used in the automotive industry, especially in framing applications.
  • Machine bolt – A type of bolt that has a threaded bar with a square head on one end and a semi-cone point on the other. It’s used for general hardware and fastening metal to metal.
  • Specialty bolt – A type of bolt that is specifically designed and manufactured for a particular use. Due to their specificity, specialty bolts tend to be manufactured in smaller quantities, and can therefore be harder to find than standard parts.

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2. Screws

Screws are externally threaded fasteners capable of being inserted into holes in assembled parts, mating with a preformed internal thread, or forming their own thread. In most cases, they’re self-tapping, meaning the threads of the screw mate with the material it’s turned through to hold the screw in place.

Screws usually have threads that aren’t compatible with nuts, so they’re tightened and released by torquing a head. Screw subtypes are generally defined by the material they’re used for, but there are a few outliers. Here are some of the most common ones:

  • Hex head cap screw – A type of screw with a hexagon-shaped head that’s designed to be inserted into a pre-tapped hole. It’s commonly used in automotive and heavy machinery applications.
  • Wood screw – A type of screw that has coarse threads, a smooth shank, and a tapered head, making it perfect for wood construction applications.
  • Masonry screw – A type of screw that either has a flat head for countersinking or a hex washer head to sit on the surface of the material. It’s primarily used to fasten materials to concrete, mortar joints, and brick.
  • Sheet metal screw – A type of screw that has sharp points and a flat or hex washer head. It’s primarily used for metal applications and can secure multiple materials at a time.
  • Machine screw – A type of screw that has a rust-resistant coating and fine threads, making it a durable option for heavy-duty applications like joining machine parts.

*The difference between a bolt and a screw can be especially difficult to determine, so if you’re still confused after those descriptions, you’re not alone. Luckily, some organizations, including the US Customs and Border Protection (CBP), have established criteria to help identify key elements of each. Although this is just one agency’s opinion, we like it because it’s clear and concise. You can learn more about it in this past article of ours.

3. Studs

Studs are externally threaded fasteners that typically look like and operate as threaded bars. Most studs are threaded at both ends, allowing both ends to be paired with nuts. However, some studs do have a head at one end, allowing it to be permanently attached to a tapped component through welding, swaging, or bonding.

Studs generally work great for joining two components with internally threaded holes together. However, depending on which stud subtype you’re working with, their function can change. Although there are quite a few stud subtypes, some common ones include:

  • Hex stud – A double end stud with threads on both ends and a hex in the middle. It’s often used in wheel hub assemblies.
  • Fully threaded stud – A type of stud that is essentially just a piece of threaded bar with no chamfered ends. It can be used for fastening large parts of structures and machinery together with nuts at each end to form a bolt.
  • Flange stud – A type of stud that is almost identical to a fully threaded stud bolt, except that it has chamfered ends.
  • Tap end stud – A type of stud that has a short length of thread at one end, which is designed to be screwed into a tapped hole. The other end has a shank and longer length of thread at the other end, which is paired with a nut.
  • Double end stud – A type of stud with a shank in the middle and threads at each end —Ěýboth of which are paired with nuts. The threads can be different lengths, and even different diameters, on each end.
  • Welding stud – A type of stud that has a full-length machine thread and a thin, wide head that makes them easy to weld permanently to a component.

RELATED: Need a specialty bolt, screw, or stud? şÚÁĎÍř can help.

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